MINISTRY OF EDUCATION AND TRAINING HO CHI MINH CITY UNIVERSITY OF TECHNOLOGY AND EDUCATION GRADUATION THESIS ELECTRICAL AND ELECTRONICS ENGINEERING APPLICATION OF BMS FOR MONITORING AND CONTROLLING WATER PUMP SYSTEM LECTURER: LE THI HONG NHUNG STUDENT: LE NGOC NAM NGUYEN HUU LOI SKL013344 Ho Chi Minh City, June 2024 THE SOCIALIST REPUBLIC OF VIETNAM Independence – Freedom– Happiness -------- Ho Chi Minh City, June 20, 2024 GRADUATION PROJECT ASSIGNMENT Student name: Le Ngoc Nam Student ID: 19142076 Student name: Nguyen Huu Loi Student ID: 19142112 Major: Electrical and electronics engineering Class: 19142CLA Supervisor: Le Thi Hong Nhung Phone number: 0911755997 Date of assignment: ……………… Date of submission: ……… 1. Project title: Application of Bms for Monitoring and Controlling Water Pump System 2. Content of the project: - Design and build a water model system based on the BMS structure to maintain pressure. Use pressure sensors to feedback signals to the inverter for monitoring.
- Design a unified interface for monitoring the Web water pump system (programmed on Visual Studio code software) and BMS control software on BCU. - Monitoring and control model operation of the water pump system. - Evaluate the results of model operation. Final product: - 01 project report document.
- 01 Model of BMS system to monitor and control the water pumping system. CHAIR OF THE PROGRAM SUPERVISOR (Sign with full name) (Sign with full name) iii THE SOCIALIST REPUBLIC OF VIETNAM Independence – Freedom– Happiness -------- ---- SUPERVISOR’S EVALUATION SHEET Student name: Le Ngoc Nam Student ID: 19142076 Student name: Nguyen Huu Loi Student ID: 19142112 Major: Electrical and electronics engineering Project title: Application of Bms for Monitoring and Controlling Water Pump System Supervisor: Le Thi Hong Nhung EVALUATION 1. Content of the project:. Approval for oral defense? (Approved or denied).
Ho Chi Minh City, 20/6/2024 SUPERVISOR (Sign with full name) iv THE SOCIALIST REPUBLIC OF VIETNAM Independence – Freedom– Happiness -------- PRE-DEFENSE EVALUATION SHEET Student name: Le Ngoc Nam Student ID: 19142076 Student name: Nguyen Huu Loi Student ID: 19142112 Major: Electrical and electronics engineering Project title: Name of Examiner: EVALUATION 1. Content and workload of the project. Approval for oral defense? (Approved or denied) .) Ho Chi Minh City, 20/6/2024 EXAMINER (Sign with full name) v ACKNOWLEDGMENTS To be able to complete the graduation project with the best results and mark an important milestone in 4 years of university study with the knowledge accumulated during the past university study. Our group has received the support and help of many agencies, organizations, and individuals.
With deep affection, allow us to express our deep gratitude to all the individuals who have facilitated help in the process of studying and researching the thesis. First of all, our group would like to thank the lecturers of the Faculty For High-Quality Training at The University of Technology and Education for their respectful greetings, health wishes, and deep thanks. With the attention of teaching and the guidance of lecturers, we have been able to complete the project, the topic: “Application Of Bms For Monitoring And Controlling Water Pump Systems”. Our group would like to express our sincere thanks to Ms.
Le Thi Hong Nhung for accepting the idea of my group's topic and Ph. Le Trong Nghia for enthusiastically guiding and supervising our team during the implementation process of the topic and also supporting equipment so that the group can make the project more complete. Additionally, I would like to extend my deepest gratitude to my family, who have consistently provided encouragement and care throughout the process of preparing this graduation thesis. Their steadfast support has fueled my ongoing dedication to pursue excellence on my academic journey.
Finally, I wish to acknowledge my seniors, classmates, and all individuals in the research community for their collaboration in sharing knowledge and experiences, which greatly assisted me in executing this project. Sincerely thanks! 1 ABSTRACT The topic provides an overview of the water pump system, which is a component of building management systems. It employs BMS infrastructure and equipment like the Building Control Unit (BCU), Digital Direct Control (DDC-046), iG5A inverter, AS37FT water pump, and various sensors. The aim is to supervise and regulate the water pump system to uphold pipe pressure at 1 bar using PID control method and monitoring flow rate index.
To accomplish this, a dedicated monitoring interface, specifically a Web interface (developed on Visual Studio Code), is required. Additionally, the project utilizes CBS software (designed for the BCU) to enhance the Web monitoring interface and manage the inverter and pump operations, including functions such as forward and reverse rotation, speed adjustment, and PID control.2 LIST OF ABBREVIATIONS. RESEARCH OBJECTIVES AND SCOPE. CONTENT OF THE PROJECT.
13 CHAPTER 2: MODEL DESIGN AND SUPERVISORY INTERFACE. Devices used in the model. Pipe selection calculation. Design drawings and system principle diagram.
Controls configurator DDC-C46 software. BMS control software. 26 CHAPTER 3: MODEL CONSTRUCTION, MONITORING AND CONTROL INTERFACE. Steps in model construction.
Installation and connection of equipment. Installing devices on the control panel. Completing the hardware component. IG5A inverter configuration.
DDC software configuration. Configure the central controller BCU. Create a firebase database and realtime database. NODE-RED programming linked to firebase .4 Responsive Design in Controller Class .85 CHAPTER 4: MODEL OPERATION AND RESULTS EVALUATION.
SYSTEM OPERATION FLOWCHART. HARDWARE SYSTEM CHECK. MODEL OPERATION IN LOCAL MODE. MODEL OPERATION IN REMOTE MODE.
104 CHAPTER 5: CONCLUSION AND FUTURE WORK. 108 APPENDIX A: BUILDING CONTROL UNIT ( BCU ) PNTECH. 108 APPENDIX B: DIRECT DIGITAL CONTROL ( DDC) PNTECH. 109 APPENDIX C: VARIABLE FREQUENCY DRIVE IG5A ( LS ).
113 APPENDIX D: AJS37FT WATER PUMP. 116 APPENDIX E: PRESSURE SENSOR. 117 APPENDIX F: SOLENOID VALVE. 118 APPENDIX G: CHECK VALVE.
119 APPENDIX H: WATER FLOW SENSOR FS400A- G1. 120 5 LIST OF ABBREVIATIONS AO: Analog Output BMS: Building Management System BCU: Building Control Unit BCS: BMS Control Software DDC: Director Digital Control NO: Relay Output UI: Universal Input 6 LIST OF FIGURES Figure 2.1: Design planning flowchart .2: Block diagram of the water pump system applied in BMS .3: Single-line diagram of device communication interface .4: The system principle diagram .5: Model draw by Sketchup .6: Configuration interface of DDC software .7: The Dashboard Tab Interface of the Software .1: Construction process flowchart .2: Selection and connection of pipes .3: Installation of pressure sensors .4: Installation of flow sensors .5: Installation of solenoid valves .6: Constructing pipelines for the pump engine.7: Constructing water tanks .8: Installing pressure vessels on pipelines .9: The model after installation .10: Arrange equipment on the electrical panel .11: Electrical panel drawing. 12: Arranging devices on the control panel .13: Connecting wires for devices .16: Completing the hardware component.17: IG5A inverter configuration process .18: The process of configuring Modbus for the IG5A inverter .19: DDC configuration process in DDC-Configuration software .20: Connect to the DDC-Configuration software .21: Configure the push button input .22: Configure the Relay output .23: The screen monitors the input channels and the status of the output channels .24 Setting up the DDC control mode .25: Remote setting interface .26: Log in to BCU software .27: Parameters need to be entered to create DDC-C46 .28: Devices in the system after being created .29: Set up configuration for each point .30: Points list interface after completion .32: Set up Realtime Database on Firebase.33 Node-red login interface on BCU software .35: inject block configuration .36: http request block .37: http request configuration .39: Function block configuration .40: Add Firebase block .41: Screen receives data to firebase and firebase transmits data down to DDC .43: Filter block configuration .44: Monitor iG5A inverter parameters .45: Monitor system status .46: iG5A inverter controller .48: Upload iG5A inverter data to firebase .49: Send system status signals to firebase .50: The system receives control commands from firebase .51: Valve receives control commands from firebase .53: Control PID function .54: Control Valve Function .55: Control pump function .58: Init firebase function.59: Verify number functionality .60: Sign up function .62: Vertical layout to stack elements.64: Parameter setting screen .67: Navigation and Main Content .69: Parameter setting screen .1: Flowchart of the operation process of water pump system .3: Input 6 displays the value “1” .4: Initialize the PID for the inverter .5 Initialize the PID for the inverter .6: The solenoid valve .7: Solenoid valve and status light .8: Monitor the feedback value at the FBK function .9: Water flow parameters .10: Input 5 displays the value “1” .11: The web login interface .12: The IG5A inverter control interface .13: The interface for controlling the solenoid valve .14: Monitor the system's water flow .15: Monitor system pressure .1: Building Control Unit ( BCU ) PNTECH .2: Pinout diagram of BCU .1: Direct Digital Control ( DDC) PNTECH .2: DDC pinout diagram .1: Variable frequency drive IG5A .2: IG5A variable frequency drive pinout diagram .3: IG5A variable frequency drive pinout diagram .1: AJS37FT Water Pump .1: 4-20mA pressure sensor with G1/4 output .2: Pressure sensor connection pinout diagram .118 Figure F-1: Solenoid valve .1: Copper check valve .1: water flow sensor Fs400a- G1 .120 10 LIST OF TABLES Table 3.1: List of devices in the model .3: Setting S485 communication parameters.4: Inverter register address. 5: Assign values not available to the 'Write' register address .6: Setting up PID mode .7: Set values for input .8: Set up sleep/ wakeup mode.
9: Set up input function .10: Set up two modes .1: Specifications of BCU .1: Specifications of DDC .2: Input registers of DDC. 1: Specifications of IG5A .1: Specifications of AJS37FT Water Pump. 1: Specifications of the solenoid valve. 1: Specifications of FS400A-G1.
PROBLEM STATEMENTS In today's era, it's essential to oversee and manage systems within buildings or construction projects. The objective is to monitor system parameters and offer optimal solutions for efficient operation. Apart from monitoring, implementing control measures is crucial for enhancing efficiency. With technological progress, automation is often favored for systems requiring swift responses in monitoring and operational tasks.
BMS facilitates simple monitoring, management, and operation of systems, leading to optimal efficiency. It's observed that ensuring adequate pressure in domestic water pipes within buildings is often challenging, causing inconvenience for users. Prioritizing pressure in these pipes is crucial. Utilizing contemporary technology makes it relatively easy to maintain stable pressure and meet usage demands.
Researching and implementing building management systems into this area is deemed essential for overseeing and regulating inverters, pumps, etc. This integration ensures pressure standards and stability in water supply pump systems, highlighting the widespread applicability of BMS. Hence, the team opts to tackle the project titled " Application Of Bms For Monitoring And Controlling Water Pump Systems". OBJECTIVES - Design a water pump system model to maintain pressure using BMS structure.
Utilize pressure sensors as feedback signals. - Design a monitoring interface for the water pump system and control it via the web (programming in Visual Studio Code) and interface on the BCS software integrated into the BCU. - Implement and operate the model, monitor, and control the water pump system. 12 - Evaluate the operational results of the model.
METHODOLOGY Understanding theoretical concepts: Reference materials and literature discussing building management systems, system structures, communication methods are consulted to devise strategies for connecting devices and operating them within the system. Model construction: Creating a model diagram using technical drawing software, constructing the model, and thereby developing a monitoring and control interface on the Web and CBS software. RESEARCH OBJECTIVES AND SCOPE The research object is the application of BMS to the booster pump system to stabilize water pressure supply for buildings. The scope of the study involves monitoring and operating the frequency inverter controlling the water pump.
Monitoring parameters such as pressure and flow rate aim to achieve pressure stability in the pipes.